Electric furnace gunning material

Electric furnace gunning material

Short Description:

During the smelting process, the gunning material for electric furnace is subjected to the same high temperature and harsh working environment as the lining of the repaired furnace. Therefore, the gunning material should not only have high fire resistance, corrosion resistance, erosion resistance, spalling resistance, etc., but also must be Furnace repair lining has good adhesion.


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    Description

    Electric furnace gunning material is composed of refractory material with a certain particle gradation, chemical bonding agent and admixture. It is an unshaped refractory material used when repairing the lining of thermal equipment by spraying construction method. It is a main type of spraying material.

    During the smelting process, the gunning material for electric furnace is subjected to the same high temperature and harsh working environment as the lining of the repaired furnace. Therefore, the gunning material should not only have high fire resistance, corrosion resistance, erosion resistance, spalling resistance, etc., but also must be Furnace repair lining has good adhesion.

    Electric furnace gunning materials include magnesia, magnesia-dolomite, magnesia-chromite, magnesia-carbon, magnesia-dolomite-carbon, etc., and use part of high-activity seawater magnesia in the aggregate. Promote sintering and improve the density and strength of the gunning layer. In order to make the gunning material solidify quickly during the gunning operation, and at the same time adhere to the furnace lining, a small amount of additives are often added to the aggregate.

    ① When adding Al, Mg and other low-melting metal powders for gunning, the metal powder's oxidation heat will increase the temperature, and harmless oxides will be formed in the gunning material to improve the adhesion between the gunning layer and the furnace lining.
    ②Add spinel Cr203, SiC, B4C, etc. to improve the oxidation resistance and corrosion resistance of the material.
    ③Add a small amount of organic fiber with a length of 1~5mm, which will melt at low temperature to form an air duct, which is conducive to the evaporation of water in the binder and prevents bursting.
    ④Add 0.1~2mm, 10~40mm long metal fiber, used in the tap hole and other parts to improve the corrosion resistance of the gunning layer.
    ⑤Add part of the slag of the metallurgical furnace to improve the adhesion and corrosion resistance of the gunning material.

    In the production process of electric furnace steelmaking, it is a very common method to improve the service life of electric furnace refractory linings by optimizing gunning repair materials. Generally, the aggregate material in the gunning material is the same as the material of the gunning furnace lining. With the development of metallurgical furnace lining quality, the material of gunning material has also changed from silicon, high aluminum, and magnesium to high aluminum silicon carbide, magnesium dolomite, aluminum-magnesium, magnesium-carbon, aluminum-magnesium-carbon, Magnesium calcium carbonaceous development. Our company is committed to the development of new materials and varieties to meet the needs of the development of gunning technology for different metallurgical furnaces.

    Physical And Chemical Indicators

    Brand

    MgO /%

    CaO /%

    SiO/%

    FeO/%

    Adhesion rate /%

    Durability/times

     Water Required for Casting/%

    Steel consumption per ton/kg

    PB-1

    87

    2.5

    -

    0.5

    90

    3

    15

    30

    PB-2

    84.5

    2.2

    3.5

    0.7

    90

    4

    15

    32

    Productive Process

    1.Raw material quality control including physical and chemical testing.

    2.crushing and grinding of bulk raw materials.

    3.Packing after quality testing.

    3.Unshaped material

    Packing And Shipping

    Packaging  according to safety sea-exporting packing Standard
    Dispatch : loading the finished packing material at factory by container Door toDoor
    By 25kg kraft paper bags+sea fumigated wooden pallets

    3.Unshaped refractories

     


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