Non-stick Aluminum Castable
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Non-stick Aluminum Castable

Non-stick aluminum castable is a special refractory material for the aluminum processing industry. Non-stick aluminum castables combine the characteristics of organic and inorganic binders, and add a certain amount of new composite additives that are insoluble in aluminum. The main feature of this castable is that it does not chemically react with aluminum during the aluminum alloy casting process and can effectively Prevent the production of aluminum oxide scale, thereby improving the surface quality and overall performance of aluminum alloy products.
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Product Introduction
Products Description

 

Non-stick aluminum castables are made of refractory raw materials such as mullite, bauxite, brown corundum, and high-purity corundum, using high-purity ultrafine powder technology, additives and dispersion technology; they are special refractory materials for the aluminum processing industry. Non-stick aluminum refractory castables combine the characteristics of organic and inorganic binders, and add a certain amount of new composite additives that are insoluble in aluminum to effectively control the erosion of refractory materials by liquid aluminum. Non-stick alumina castables have the properties of high volume density, high strength, and are not wetted by molten aluminum.

 

Products Parameters

 

Product Non-stick aluminum castable
AL203%: 75
Si0z% 16
Refractory temperature°C 1790
Volume density g/cm3 110°Cx24h 2.6
Flexural strength MPa 110°Cx24h 9
  1200°Cx3h 12
Compressive strengthMPa 110°Cx24h 80
  1100°Cx3h 110
Line change rate after burning % 850°Cx3h -0.2

 

Products Raw Material Analysis


 

 Non-stick aluminum castable Introduction

Non-stick aluminum refractory castables are made from high-purity raw materials, combined with ultra-fine powder, and added with a variety of additives. Non-stick alumina castables have good density and can prevent the penetration of liquid aluminum. The function of additives can form a reflective layer in the castables, preventing liquid aluminum from bonding to the castables and destroying the structure of the castables, and preventing aluminum and alloys from The molten slag enters the refractory castable, which reduces the reaction between the aluminum liquid and the refractory castable. It not only purifies the quality of the aluminum alloy, but also extends the service life of the furnace lining.

Non-stick aluminum castable

 
Products Features

 

1. Good high temperature performance
2. High volume density
3. High bonding strength
4. Resistance to mechanical impact
5. Anti-wear
6. Resistant to aluminum penetration

 

Products Advantage

 

(1) Effectively prevent the production of aluminum oxide scale and improve the surface quality and overall performance of aluminum alloy products.

(2) Reduce the wear and corrosion of castables and extend the service life of the pouring system, thereby reducing production costs.

(3) Since the chemical reaction between the non-stick aluminum castable and the aluminum alloy is very small, it can effectively reduce the gas generated during the casting process and reduce the pores and inclusion defects of the casting.

(4) Non-stick aluminum refractory castables have good thermal stability and thermal shock resistance, which help reduce cracks and thermal stress during the casting process.

(5) Improve production efficiency. Due to the use of non-stick aluminum refractory castables, the yield of castings is improved and the number of reworks and scraps is reduced.

 

Products Production Process

 

1. Crushing---There are three types of jaw crushers. Their standards are expressed by the size of the feed port, mainly 250mmX400mm and 60mmX400mm, etc., with a production capacity of 5~20t/h.
2. Fine grinding --- refers to the production of refractory powder. Its equipment includes ball mills, tube mills (also known as simple mills) and vibration mills, etc.
3. Screening - divide the destroyed materials into granular materials of different particle sizes according to the particle size. Its equipment includes fixed inclined screens and electromagnetic vibrating screens. The former's screening efficiency is about 70%, while the latter's is generally more than 90%.
4. Fine grinding --- refers to the production of refractory powder. The equipment includes ball mills and tube mills. Premixing refers to the premixing of all powders or certain types of powders such as admixtures, admixtures, binders, and fine powders.

 

Products Application

 

Non-stick aluminum castable Mainly used in aluminum melting furnace walls, furnace bottoms, degassing boxes, launders and spouts, front boxes and holding furnaces, etc.

non stick aluminum castables application

 

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